This might be obvious to you but for tig welding really thin metal its best to taper the electrode like a needle.
Best tungsten for sheet metal.
Because it will have you a lot more control over the whole process and it is more forgiving in case you do anything wrong.
The process utilizes a non consumable tungsten electrode that relays current to the welding arc.
Ditch a 1 8 inch tungsten electrode for something much smaller like 1 16 inch tungsten.
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Compared to the balled pure tungsten used with conventional tig welders a pointed electrode provides greater arc control and enables you to direct the arc precisely at the joint to minimize distortion.
These electrodes perform best in dc welding at low current settings but can be used proficiently in ac processes.
Filler metals for either of these would be 4043 or 4943.
Pure tungsten is a hard lustrous and silvery white metal.
You also definitely dont want any grinding marks running sideways.
Typical aluminum alloys for sheet fabrication are 3003 and 5052.
A 5356 filler metal.
It also has the highest melting point lowest vapor pressure and the highest tensile strength of all the elements.
Tig welding thin sheet metal with a 3 32 2 4mm tungsten electrode.
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They are best for welds with titanium alloys copper alloys nickel alloys and non corrosive steel.
After going through the mixing pressing and sintering process tungsten is combined with the other metal elements beginning as a form of powders.
With good heat resistance tungsten is usually used in high temperature applications.
With its excellent arc starts at low amperages ceriated tungsten has become popular in such applications as orbital tube and pipe fabricating thin sheet metal work and jobs involving small and delicate parts.
The gold 1 5 lanthanated tungsten electrodes contain slightly less lanthanum than their blue counterparts and are best used in dc applications.
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Tig stands for tungsten inert welding and in a more technical sense it s known as gas tungsten arc welding gtaw.
For welding at high amps those sideways scratches dont make that much difference.